HowItsMade Mondays 9/8c on Science The average person eats about 6 pounds of potato chips a year. The first ever potato chip flavor was salt and vinegar. Full episodes streaming FREE on Science...
========== Narrator: TO MAKE STACKABLE
CHIPS, THEY USE A RATIOOF 1/3 WATER TO 2/3 POTATO
FLAKESWITH A LITTLE CORNSTARCH
MIXED IN.A CONVEYOR DELIVERS THE MIX
TO AN AUGER, WHICH DISPERSES IT.♪♪USING FOUR TONS OF PRESSURE,THEY ROLL THE MIX
INTO ONE LONG POTATO SHEET.A ROTARY CUTTER
PUNCHES OUT OVAL SHAPES.A DEVICE PULLS AWAY
THE SCRAP DOUGH,LEAVING FLAT, UNCOOKED CHIPS.THE SCRAP DOUGH IS RECYCLED
INTO THE CHIP-MAKING PROCESS.THE CUT CHIPS HEAD INTO A FRYER.AS THEY TRAVEL
THROUGH THE FRYER,ROLLING MOLDS GIVE THE CHIPS
A CONCAVE SHAPE.THIS SHAPE MAKES THEM EASY
TO STACK.THE CHIPS SPEND 11 SECONDS
FRYING IN HOT OIL.THIS MAKES THEM CRISPY.THEY TRAVEL UNDER BLOWERS
TO GET RID OF EXCESS OIL.THE CHIPS
GET A COAT OF SEASONING,THEN DO A BACKFLIP OFF ONE
CONVEYOR ONTO ANOTHER,FALLING I...